Showing posts from June, 2025

Stabilizer assembly 21

Trimmed the fiberglass at the edge of the masking tape (while the epoxy is still green). Warming th…

Stabilizer assembly 20

Sanded the LE fiberglass lamination of the anti-servo tab. Cut blanks for the stab tips from blue …

Stabilizer assembly 19

Sanded the foam LE on the anti-servo tab to the proper shape. Laminated the foam with 2x50g fibergl…

Stabilizer assembly 18

Trimmed and sanded the fiberglass lamination on the leading edge. Glued foam strips to the anti-s…

Stabilizer assembly 15

Glued the foam leading edge peaces to the stabilizer. Colored the epoxy first and used it as a varn…

Stabilizer assembly 14

Trimmed and sanded the extraneous plywood off the anti-servo tab's trailing edge and tips. Spe…

Stabilizer assembly 13

Cut out the anti-servo tab skin from the top skin. Trimmed with a knife, then sanded the overgangin…

Stabilizer assembly 12

Put a second coat of varnish on the interior skin surfaces. Made a paper template for marking the …

Stabilizer assembly 11

Installed the center hinge bracket on the auxiliary spar and the edge pivot brackets on the anti-se…

Stabilizer assembly 10

Glued the anti-servo tab ribs and spar to the top skin. The next morning sanded the ribs and the sp…

Stabilizer assembly 9

Marked and cut out the anti-servo tab skin from the top stabilizer skin. Marked locations of the st…

Stabilizer assembly 8

Touched up the ribs and auxiliary spar around the glue joints with the sanding bar. Marked and tri…

Stabilizer assembly 7

Marked and sanded the correct bevel and thickness on the trailing edge stick. Used a plywood rib fr…

Stabilizer assembly 6

Sanded the skin scarf joints to remove the epoxy and bumps. Trimmed one side of one skin to prepare…

Stabilizer assembly 5

The factory supplied 3 plywood (0.8mm) pieces of about 155x51cm for the stabilizer skins. So each s…

Stabilizer assembly 4

Sanded the front ribs to contour, mostly near the leading edge spar. Dry fit all rear ribs to the …

Stabilizer assembly 3

Made a plywood template for checking the bevel angle of the spar caps. Used various means - hand pl…

Stabilizer assembly 2

Cut the plywood strips for the front spar (1mm ply). Prepared the spar caps (8x8mm spruce). Beveled…

Stabilizer assembly 1

Peeled the peel-ply off the main spar. Marked locations of the nose ribs on the spar. Trimmed the e…

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